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Process Design Engineering

Process Design Engineering

Workshop Overview:

The design, engineering and construction of process plants involve a multidisciplinary team effort. Plant layout and design of piping systems constitutes a major part of the design and engineering effort. The goal is to design safe and dependable processing facilities in a cost effective manner.


  • Overview of an Engineering Organization
  • Role of a Process Engineer
  • Project Documentation

Basic Engineering Package:

  • Overview of Basic Engineering Package.
  • Basic design requirements based on the types of plants / projects.
  • Introduction to PFD, P&ID and PDS, Equipment list, line list Equipment data sheets
  • Development of PFD, PFD specification,
  • Development of P&ID
  • International Codes & Standards
  • Fundamentals of Material Balance
  • Fundamentals of Energy Balance
  • Process Block Diagram

Process Equipments Detail Design & Sizing:

  • Heat Exchangers
  • Pumps
  • Pressure Vessel
  • Separation Column
  • Control Valve
  • Reactor Technology

Process Simulation:

  • Butane, LPC Column simulation
  • Light Neptha, CO2 Absorber
  • Striper Design
  • Pipe Hydraulics & Line Sizing
  • Flow rate, velocity, pipe sizing calculations
  • Reynolds number- laminar/turbulent flow
  • Darcy weisbach & hazen William equations
  • pressure drop calculations, NPSH calculations
  • Equipments Used in Process Plants

Process equipment:

  • Reactors
  • Towers
  • Exchangers
  • Furnaces
  • Vessels
  • Columns

Mechanical equipment:

  • Pumps
  • Compressors
  • Storage tanks

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